Failure Reporting Analysis & Corrective Action System

Relyence

FRACAS Software
Start your FRACAS trial today
No credit/debit card required
Nothing to download or install
Instant access, free web based trial
Relyence Failure Reporting Analysis and Corrective Action System (FRACAS) software application

Streamlined Reliability

Customisable FRACAS software for effective failure management

Gone are the days of inflexible failure reporting systems or error-prone spreadsheets. Relyence FRACAS offers engineers a practical, easy-to-use platform for managing failures from report to resolution. Its browser-based design means you can access and share data across teams without IT overhead, while the customisation options puts you in control — create your own fields, field dependencies and sub tables to capture all your data including images and attachments. Custom workflows and notifications allow you to manage the whole process and these can be made specific to your incident type, if required.

Whether you’re dealing with aerospace flight systems, automotive components, or medical devices, Relyence FRACAS adapts to your processes. By integrating seamlessly with other Relyence modules, it ensures failure data contributes directly to improving design, safety, and performance.

Managing failures effectively is critical in high-reliability industries. Relyence FRACAS is designed to streamline this process, giving engineering teams a flexible, user-friendly system to capture incidents, analyse root causes, and implement corrective actions. Unlike rigid or spreadsheet-driven approaches, Relyence FRACAS adapts to your processes — whether you follow 8D, DMAIC, PDCA, or your own methodology. With no coding required, you can configure fields, workflows, and reporting to match your needs, while integrations with FMEA, Reliability Prediction, and Weibull ensure organisation-wide reliability insight.

What our customers say...

“Excellent help…superb at providing assistance in getting started using FRACAS tool as well as implementing it. - Wayne P., Griffon Aerospace”

Image shows an example FRACAS incident report, with two custom workflows; one for hardware incidents and one for software incidents

Capture, analyse, and resolve failures quickly with Relyence FRACAS designed around your workflow.

Why Choose Relyence FRACAS?

Managing failures shouldn’t mean fighting spreadsheets. Relyence FRACAS gives teams a simple, configurable platform for capturing issues, investigating root causes, and tracking corrective actions to closure.

Key Features:

  • Fully Customisable: Configure fields, workflows, and templates — no coding needed.

  • Industry Methodologies: Supports 8D, DMAIC, PDCA, or custom processes.

  • Effortless Integration: Connect to ERP systems such as SAP via API.

  • Cross-Module Links: Share data with FMEA, Reliability Prediction, and Weibull.

  • Browser-Based Access: Work anywhere, anytime.

  • Proven Results: Trusted by leading organisations worldwide.

Relyence Failure Reporting Analysis and Corrective Action System (FRACAS) software application

Relyence FRACAS key features

In addition to platform-wide capabilities, each Relyence module offers unique features developed for its specific analysis method. These specialist tools ensure engineers have the right functionality at the right time, helping achieve reliable, audit-ready results with less effort.

Relyence FRACAS offers users the following benefits...

Failure Direct Connect

Relyence Failure Direct Connect: Bridging FRACAS and FMEA for Continuous Improvement

Relyence Failure Direct Connect seamlessly integrates your DFMEAs, PFMEAs & FMECAs with your FRACAS data, providing valuable insights into the failure mechanism. By linking real-world failure data directly to your FMEA, Relyence closes the loop between your warranty returns and future design iterations.

One standout feature is the ability for users to suggest FMEA updates directly from FRACAS entries. This ensures that new issues are promptly incorporated into your FMEA, keeping your analysis current and comprehensive. The result? Enhanced collaboration, faster response times, and a powerful feedback loop that drives ongoing product reliability improvements.

Screen shows how Relyence FRACAS can display your FMEA data, relevant to your selected subsystem, function or process step. Failure Direct Connect allows your users to correctly categorise failures based on the FMEA data and where necessary feedback suggestions where data is missing or incorrect.

Relyence FRACAS Core Features

As part of the fully integrated Relyence platform, the FRACAS module benefits from a wide range of shared features. These cross-module capabilities allow engineers to save time, avoid duplication, and ensure analyses remain accurate and consistent across projects. Many of the features most valued by our customers are built-in here — visit the features section for the full breakdown.

Relyence FRACAS Overview

Relyence FRACAS (Failure Reporting, Analysis, and Corrective Action System) software helps organisations systematically capture, investigate, and resolve failures. Built for flexibility, it allows engineers to adopt industry-standard methodologies like 8D, DMAIC, or PDCA, or configure unique templates to suit their environment. With no coding required, you can add custom fields, define lookups, or create dependent fields to ensure your FRACAS database reflects your workflow.

Built-in calculations and formulas accelerate analysis, while configurable workflows allow different incident types to follow tailored approval and resolution paths. Connections via API enable direct integration with ERP systems such as SAP, ensuring your FRACAS process fits within your wider digital toolchain.

As part of the Relyence Studio platform, Relyence FRACAS integrates with modules such as FMEA, Reliability Prediction, and Weibull. This means lessons learned feed directly back into design and risk management processes, helping to prevent recurrence. With powerful reporting, browser-based access, and proven ease of implementation, Relyence FRACAS equips engineering teams in aerospace, automotive, electronics, medical devices, and rail to stay compliant, efficient, and focused on reliability.

A selection of Relyence Failure Reporting Analysis & Corrective Action System (FRACAS) software customers

Relyence FRACAS Methodology

FRACAS (Failure Reporting, Analysis, and Corrective Action System) is a structured approach to handling product and process failures. It begins with capturing failure incidents, whether they occur in design, manufacturing, testing, or service. Each failure record is logged with supporting detail so trends and recurring issues can be identified.

The analysis stage focuses on understanding root causes — often using frameworks like 8D (Eight Disciplines Problem Solving), DMAIC (Define, Measure, Analyse, Improve, Control), or PDCA (Plan, Do, Check, Act). By standardising the way problems are examined, FRACAS ensures investigations are thorough, consistent, and traceable.

Corrective actions are then assigned, tracked, and verified. Relyence FRACAS manages this process end-to-end, automatically notifying team members, applying your chosen workflow, and recording results. Over time, the data becomes a valuable knowledge base, highlighting systemic issues and providing evidence of compliance with industry and safety standards. The result is continuous improvement: fewer failures, safer products, and greater customer confidence.

More information on our FRACAS software…

Relyence FRACAS... is it the right choice for you?

Next Steps

Register for our free, no obligation web based trial.
No credit/debit card required, nothing to download/install.
or book a Zoom/Teams demo to find out more.

FRACAS - failure reporting analysis & corrective action system displaying 8D problem solving on an ipad pro in a coffee shop